Manufacturing Automation System

In readymade garments, various labels are affixed to indicate brands, sizes, instructions etc. These labels are made from a different type of yarn and while making these, label manufacturing firms have to deal with production planning, label design, raw material requirements, machine capacities, shift productivity etc. A label manufacturing company also needs to do the inventory control, billing and collection as part of distribution activities. This is what makes the production of garment labels a major issue for label manufacturing firms.

Having identified this need for a proper system and its management, Ember developed the Label manufacturing Automation system - a robust system that caters to the production and distribution activities of label manufacturing companies.

Features

  • Purchase orders processing
  • Samplings / Re-Samplings
  • Design Cards Maintenance
  • Preparation of Machine Production Documents
  • Receipts / Issues of Yarn for Production
  • Yarn Inventories
  • Finished Stock & Wastage Maintenance
  • Preparation of Delivery Challans & Invoicing
  • Machine wise / Weaver wise Daily Production Logs
  • Computations of Production Efficiency
  • Computations of Machine Efficiency
  • Computations of Weaver Efficiency
  • Data Movement from Factory to Head Office
  • Many more MIS Reports

Our Role

Ember was involved in understanding the existing process, re-engineering existing processes, a detailed system study, development, implementation and user training in this project.

Architecture

Visual FoxPro as the database and the front end.

Client(s)

Sumeru Labels Pvt. Ltd. - Mumbai - India